WIP-525L Horizontal Warm Isostatic Pressing System
Model No.: WIP-525
Brand: HiLock
Volume: 525L
Pressure Range: 0-600MPa
Power System: 12 pressurizers with 830 KW
Power Supply: AC 380V, 50Hz
Production Capacity: 2.27 t/h
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Positioning & Value
HiLock WIP equipment solves key challenges in solid-state battery manufacturing, including uneven densification, poor consistency, and low efficiency. Leveraging 15+ years of high-pressure expertise and in-house R&D, it integrates 600 MPa ultra-high pressure technology with horizontal automation for precise densification and reliable commercial production.
Ultra-Uniform Pressure
Distribution
High-Temperature
& High-Pressure Synergy
Superior
Densification Capability
Stable
Long-Term Operation
HiLock Horizontal WIP System | Core Equipment for Solid-State Battery Manufacturing
Designed for large-scale solid-state battery production, this 600 MPa + 150°C horizontal flagship system uses water/oil as the pressure medium. Its high-temperature and high-pressure synergistic densification technology solves key issues such as uneven density and residual interface pores in conventional molding, providing essential support for solid-state battery commercialization.
- Horizontal Automated Design: Equipped with front and rear robotic systems for fully automated loading and unloading, enabling unmanned operation throughout the process. With a cycle time of only 7.9 minutes, it matches continuous production requirements and significantly improves manufacturing efficiency.
- Dual-Screen Intelligent Control: A user-friendly HMI system with dual-screen display supports multiple operation modes, including automatic, manual, and system cleaning. Integrated SCADA monitoring and data recording enable precise process control, easy operation, and full traceability.
- Ultra-High Pressure Precision Drive: Powered by 12 synchronized intensifiers, the system improves efficiency by 30%. The 65Mn steel wire-wound frame and forged alloy steel pressure-bearing structure provide excellent fatigue resistance and long-term operational reliability.
- Long Service Life & Low Maintenance: High-durability sealing systems and modular chamber design extend equipment lifetime and reduce maintenance frequency. Heavy-duty frames and stainless-steel protection structures ensure stable and precise operation over long production cycles.
- Safe Operation Under Various Conditions: The stainless-steel structure with explosion-resistant protection provides corrosion resistance and adaptability to wide-temperature production environments. Dual pressure monitoring and precise pressure-medium control systems ensure safer and more stable operation.
Mostly used in
New Energy Solid-State Batteries
Densifies electrolytes and electrodes for enhanced battery performance and safety.
Advanced Ceramics
Improves density and mechanical strength while reducing porosity.
Powder Metallurgy
Ensures uniform metal powder densification for stronger, more consistent components.FAQ
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What is WIP technology?
Warm Isostatic Pressing (WIP) is a compaction process that densifies the material to increase its strength, durability and properties.
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What are the key technical advantages of HiLock WIP equipment?
Industry-leading technology achieves 600 MPa ultra-high pressure + 150°C high temperature (vs. 140°C industry average). Equipped with proprietary high-pressure technology and a precise pressure-temperature coordination system for uniform and accurate control.
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What capacities and applications does HiLock WIP support?
From lab-scale R&D to GWh-level production, HiLock WIP serves advanced ceramics, powder metallurgy, electronic ceramics, new energy materials, and solid-state batteries, enabling densification, defect removal, interface enhancement, and improved material performance.
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What makes HiLock different from other high-pressure equipment manufacturers?
HiLock provides more than equipment — we deliver full-chain technology and process solutions.
Self-developed core components: Patented S600 intensifier with independent control of key technologies and international-level performance.
Full-process support: From R&D to mass production, offering process consulting, joint development, and industrialization support.
Flexible manufacturing capability: Supported by a 100,000 m² precision manufacturing platform for scalable delivery and customized solutions. -
What is the fundamental difference between WIP and traditional mechanical rolling in solid-state battery production?
Traditional rolling applies only unidirectional pressure, causing layer slippage and uneven density. WIP uses a fluid medium (oil/gas) to apply 360° uniform pressure, enabling conformal contact between layers, achieving over 95% density and reducing porosity below 0.15%, significantly lowering interface resistance and improving cycle stability.
Using water/oil as the pressure medium, the system applies 80–150°C and 300–600 MPa pressure to sealed powders, enabling uniform densification and eliminating uneven density and residual interface pores caused by conventional molding.
HiLock’s engineers provide end-to-end support from planning, line customization, installation, training, to process optimization. Lifecycle support includes inspection, preventive maintenance, and core parts stock to minimize downtime.
- Free Sample Trials: Professional team supports testing and verification.
- Process Collaboration: R&D cooperation, batch trials, joint development, iterative process packages.
- Full Lifecycle Support: Deployment to operation, ensuring worry-free production.
- Modular Service: Upgrades, maintenance, and calibration for long-term reliability.